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Free, publicly-accessible full text available December 1, 2025
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Electric vehicles (EVs) represent a new paradigm for a sustainable transportation future with the potential to offer unparalleled energy security, environmental cleanliness, and economic prosperity for all humanity. However, rapid development and adaptation of this new transportation approach depend on addressing multiple challenges, including the development of new materials and coatings that can meet the more stringent thermal, electrical, and tribological requirements of EV drivetrains. Specifically, the operating conditions of moving mechanical assemblies (i.e., bearings, gears, among others) in EVs differ radically from those found in conventional internal combustion (IC) engines—thus giving rise to notable reliability issues. In particular, as the function of bearings and gear systems shift from mostly load-carrying (in IC engines) to the torque-transferring mode in EVs, durability concerns of these assemblies due to severe deformation, wear, micro-pitting, fatigue, and scuffing may worsen—as electric motors can generate maximum torque at near zero speeds but maximum efficiency at around 90% speed (this is opposite of conventional IC engines, which generate high torques at high speeds). These conflicting requirements require a different set of lubricant-material combinations to circumvent such problems under high loads and low-speed conditions of EVs. Therefore, new materials, coatings, and lubrication strategies need to be developed and implemented for future EVs to become tribologically viable and reliable. Accordingly, EV drivetrains can potentially benefit from advanced functional coatings that have already significantly improved the functionality of moving components of IC engines. The main objective of this article is to draw attention to some of the tribological issues in EVs and how advanced functional coatings can help resolve these issues due to their unique thermal, electrical, mechanical, and tribological properties, ultimately making EVs more durable and reliable.more » « less
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Superlubricity is a terminology often used to describe a sliding regime in which the adhesion leading to friction or resistance to sliding literally vanishes. For improved energy security, environmental sustainability, and a decarbonized economy, achieving superlubric sliding surfaces in moving mechanical systems sounds very exciting, since friction adversely impacts the efficiency, durability, and environmental compatibility of many moving mechanical systems used in industrial sectors. Accordingly, scientists and engineers have been exploring new ways to achieve macroscale superlubricity through the use of advanced materials, coatings, and lubricants for many years. As a result of such concerted efforts, recent developments indicate that with the use of the right kinds of solids, liquids, and gases on or in the vicinity of sliding contact interfaces, one can indeed achieve friction coefficients well below 0.01. The friction coefficient below this threshold is commonly termed the superlubric sliding regime. Hopefully, these developments will foster further research in the field of superlubricity and will ultimately give rise to the industrial scale realization of nearly-frictionless mechanical systems consuming far less energy and causing much-reduced greenhouse gas emissions. This will ultimately have a substantial positive impact on the realization of economically and environmentally viable industrial practices supporting a decarbonized energy future. In this paper, we will provide an overview of recent progress in superlubricity research involving solid, liquid, and gaseous media and discuss the prospects for achieving superlubricity in engineering applications leading to greater efficiency, durability, environmental quality, and hence global sustainability.more » « less
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